The Cason Slitters solution for thermoforming films

The rapid evolution of the food packaging industry, mostly in packaging sector for thermoforming, has led manufacturing companies to an increasing and constant investment in solutions focused on optimizing the productivity and quality of the finished products, with a close eye on in-line controls and product traceability.

Over the years, Cason, thanks to its specific experience in the sector, has continued to develop solutions for these manufacturing realities, promoting slitter rewinders designed and manufactured to meet the needs of the thermoforming film sector.

Table of contents

Cason slitter rewinders for thermoforming: the strengths

These models of slitter rewinders are designed with a focus on

High-performance slitting solution

The Innova Biback HPE can process thick materials at remarkable speeds while maintaining an exceptionally 'clean' slit, with no risks of external reel residue that could cause complaints from final customers.

Flexibility and adaptability

Especially appreciated by Customers who need to process several types of materials and thicknesses (including 'topper'), without requiring long setup times for materials change. The Innova Biback HPE offers the possibility to switch the configuration of the slitting unit easily and effectively such as razor blades/circular knives.

Accurate rewinding

Precise and faultless rewinding even when processing reels at high speeds. An extremely accurate profile of the finished reels is ensured to prevent unpleasant inconveniences for the end customers, indeed a slight deviation of a few millimeters in the material’s alignment within the thermoforming unit can cause it to move off the guides, by stopping the production line.

Easy integration of other devices

Effortless integration of other devices is one of the features appreciated not only by customers, but also by suppliers of 100% inspection systems. In the food packaging industry, there is an increasing demand to integrate 100% inspection systems for the control and traceability of finished products. This slitter rewinder has dedicated space for the integration of these systems - also in the future - without having to make any changes in the slitter, thus speeding up installation time.

Industry 4.0 and Industry 5.0

Industry 4.0 and Industry 5.0, Cason prioritizes technological improvements to guarantee that the slitter rewinders are fully aligned with current developments in terms of Industry 4.0 and Industry 5.0, focusing both on strategic integration and interconnection of the slitter with other production units, and ensuring the leading role of humans in interactions with the machine.

Technical features of Innova Biback HPE

The Innova Biback HPE solution has all distinct features of the model Innova Biback FL – Cason’s bestselling dual shaft slitter – but incorporates special solutions that make this model suitable for processing materials of great thickness and rigidity, while still guaranteeing an ergonomic, high performance and user-friendly machine.

Thermoplastic materials processed by this slitter rewinder

Designed for optimal efficiency, the Innova Biback HPE processes reels of plastic materials for thermoforming applications, with a focus on thermoplastics: PET, PVC, PS etc., the so-called ‘bottoms’. Additionally, thanks to tailored features it can also easily manage thin films and elastic materials, the materials categorized as ‘topper’, used to seal the ‘bottoms’.
This solution, as with other Cason slitter rewinders designed for thermoforming film processing, incorporates specialized ‘know-how’ build up over years of expertise in the sector and through continuous dialogue between our Customers and Cason R&D department.

The value of investing in the Innova Biback HPE

The Innova Biback HPE has the following strong points:

Adaptability

Maximum flexibility and easy adaptability to process a wide range of materials.

Speed

Exceptional slitting quality of processed reels even at high speeds.

Precision

The slitter guarantees accurate rewinding quality.

Interconnection

Interconnection, dialogue and exchange of information between the slitter system and the Company's ERP, providing clear and real-time data.

Energy saving

Saving energy through accurate research of advanced and low-energy components.
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